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Design for Manufacturing 056:032+
Spring 2008 Syllabus
The University of Iowa
(subject to revision)
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Syllabus quick
links: Description, Objectives,
Texts, Supplemental Material,
Basis of
Grade |
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1. |
Course Information |
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Days & Times:
Location:
Credits:
Prerequisites:
Instructors:
Email:
Phone:
Website:
Office:
Office Hours: |
Monday, Wednesday, and Friday, 1:30 PM - 2:20PM
Labs: Thursdays, 9:30AM, 10:30AM, or 11:30AM
140 Schaeffer
Labs: 1245 SC, 3231 SC (only the 12:30 lab)
3 hours
057:015 - Materials Science
Dr. Richard Jerz, Adjunct Professor, MIE
Dr. Jai Lu, Associate Professor, MIE
Rick@rjerz.com
jialu@engineering.uiowa.edu
563.333.6183 (rj)
319.335.6405 (jl)
www.rjerz.com
1139SC (rj)
2137 SC (jl)
WF: 11:30AM-12:30AM. Others by appointment (rj)
MW: 3:00PM-4:30PM (jl) |
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2. |
Teaching Assistants |
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Mr. Daniel Rogge (photo),
daniel-rogge@uiowa.edu.
Office G435 SC,
Office Hours: MW 1:30PM - 3:30PM. Others by appointment.
Phone: 335 5549.
Mr. Matias Perret (photo),
matias-perret@uiowa.edu. Office G435,
Office Hours: MW 9:30AM-10:30AM, and T 8:00AM-9:30AM. Others by appointment.
Phone:335 5549
Mr. Brian Johns (photo),
brian-johns@uiowa.edu, Office G435,
Office Hours: MW 2:30PM-3:30PM, Th 2:30PM-3:30PM, Others by
appointment.
Phone: 335 5549 |
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3. |
Description |
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This course is designed to teach student the
fundamentals manufacturing technology and the interrelationship
between design and manufacturing processes. The course covers the
essential manufacturing processes including casting, forming,
machining, and joining processes. It exposes students to modern
Computer-Aided Design and Computer Aided Manufacturing (CAD/CAM)
techniques. It also covers basic engineering design and graphics.
Emphasis is placed on the interrelationship between product design
and its manufacturing processes. |
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4. |
Objectives |
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To enable students to understand the relationship
between customer requirements, product design and communication, material selection
and manufacturing operation. To provide students with in-depth
understanding of different manufacturing processes available in
modern industries by introducing students to basic casting and
joining processes, different forming and machining operations, and
dynamics of metal cutting processes.
The learning objectives are:
* Students will gain an understanding of the major manufacturing
processes, including machining, casting, forming, assembly, surface
treatment, plastics processing, and inspection.
* Students will develop the ability to use 3D computer-aided design
(CAD) software, Pro/Engineer, and create part models, assemblies, and
drawings.
* Students will understand computer numerical control, how to
write NC programs, and how to create NC programs with CAD/CAM software.
* Students will understand CAD/CAM technologies and create physical
parts.
* Students will understand engineering graphics principles and how
designs are communicated in industry. They will develop the ability to
interpret engineering drawings.
* Students will use their materials, manufacturing
processes, and product design skill to design a product. They will
also experience working with a product design team.
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5. |
Texts |
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Manufacturing Engineering and Technology,
S. Kalpakjian and S.R. Schmid, 5th Edition, Prentice Hall, Upper
Saddle River, NJ, Copyright 2006. ISBN-10: 0131489658
Pro/Engineer Wildfire3.0 Tutorial, Roger Toogood and Jack Zecher,
SDC Publications, 2006. ISBN-10: 1585033073 (This is the green
textbook). |
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6. |
Supplemental Readings and Resources |
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Additional readings may be provided by the
instructor. This will almost always be available on this
course website. |
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7. |
Basis of Grade |
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Attendance:
Homework/Labs:
Exams:
Project: |
5%
35%
45% 35%
15% 25% |
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>= 99: A+, 94-98: A, 90-93: A-, 87 - 89: B+, 83
- 86: B, 80-82: B-, 77 - 79: C+, 73 - 76: C, 70 - 72: C-, 67-69:
D+, 63-66: D, 60-62: D-, below 60: F. |
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As the semester progresses, you will be informed
about your assignment grades.
YOU HAVE 2 WEEKS TO DISPUTE YOUR GRADE ON ANY ASSIGNMENT.
You are reminded about the College policy about
academic misconduct
http://www.engineering.uiowa.edu/current-students/academic-misconduct.php,
and plagiarism at
http://www.engineering.uiowa.edu/~ctc/docs/ctc_guides/ctc_guide_avoiding_plagiarism.html.
This course is given by the College of
Engineering. This means that class policies on matters such as
requirements, grading, and sanctions for academic dishonesty are
governed by the College of Engineering. Students wishing to add or
drop this course after the official deadline must receive the
approval of the Dean of the College of Engineering. Details of the
University policy of cross enrollments may be found at:
http://www.uiowa.edu/~provost/deos/crossenroll.doc |
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Attendance: Attendance is very important,
especially to get information not covered in the text. You are
expected to come prepared to class by completing homework and
readings, and to participate in meaningful discussions in class.
Attendance will be taken randomly. Do not sign other student's
names for them. Homework Assignments:
There will be variety of homework assignments
throughout the semester. Some expect exact answers and some will be
"open ended" meaning that there may be several correct responses,
but that there must be some logic to your response. Some homework
is collected, some is put into
ICON, and some will be submitted
electronically. Assignments and due dates will be posted on
ICON.
Complete the assignments individually (i.e.,
put the answers into your own words) although discussion with other
students is allowed and encouraged. Students are expected to
complete the assignments by the due date which will always be shown
on this website (by midnight). Some assignments may have different
weights assigned to them to reflect their difficulty. The grade
will be based on approach to the problem, effort, and answer
quality. If you copy someone else's homework or let someone copy
yours, you can expect to get a zero for the entire day's assignment
and possibly face more serious disciplinary action. Be a
professional; do your own work.
Homework handed in one class period late will
be given a maximum grade of 1/2 its full value. No credit will be
given for homework two periods late. Also, when handing in
multiple pages, please staple these together.
Exams: There will be three examinations
that may contain problem solving, fill in the blank, multiple choice
and true/false questions. Exams are not comprehensive. Please let
the instructor know if you cannot make the exam date and time.
These exams are difficult and the student is expected to read and
study the assignments, attend lectures, and ask questions.
Projects: This semester long project
challenges you to apply your knowledge to a product design and
manufacturing scenario. This is a team project, and you will be
assigned to a manufacturing team.
Team Members |
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